Graphite materials are widely used in various industries due to their unique physical and chemical properties. However, these very properties also present significant challenges in the machining process. Graphite is highly sensitive to vibration, prone to fragmentation, and difficult to control in terms of surface quality. Achieving both high efficiency and precision in graphite machining has long been a dilemma in the industry.
In this context, equipment stability and precision have become the core requirements for graphite machining. The ability to handle complex machining operations while maintaining high accuracy is crucial for manufacturers looking to optimize their production processes and reduce costs.
Kaibo CNC's FH1890L high - cutting - rate large - stroke vertical machining center is designed to address these challenges. It is equipped with a Mitsubishi CNC system, which provides a high - level of control and automation. This system ensures accurate and stable operation, allowing for seamless switching between different machining processes.
The flexible spindle configuration of the FH1890L is another key feature. With options such as right - angle heads, universal heads, and extension rods, the machine can adapt to a wide range of machining angles and requirements. This versatility enables the machine to handle both heavy rough milling and precision finishing operations, effectively solving the problem of complex process switching.
The large - stroke design of the FH1890L is particularly suitable for graphite machining. During the rough machining stage, the high - cutting - rate parameters allow for rapid material removal, significantly reducing the production cycle. For example, in some cases, the rough machining time can be reduced by up to 30% compared to traditional machines.
In the finishing stage, the machine's precision control and stability ensure excellent surface quality. The combination of the Mitsubishi CNC system and the flexible spindle configuration enables precise control of the machining process, effectively solving the problems of vibration sensitivity and surface quality control. The surface roughness of the machined graphite parts can be controlled within Ra 0.8μm, which meets the high - end requirements of the industry.
The effectiveness of the FH1890L is supported by real - world feedback from overseas customers. One European customer reported that after using the FH1890L, the production cycle was reduced by 25%, and the scrap rate was decreased from 10% to 3%. Another Asian customer mentioned that the machine's ability to handle complex machining operations has significantly improved their production efficiency and product quality.
"The FH1890L has been a game - changer for our graphite machining operations. It has allowed us to achieve a perfect balance between efficiency and precision, which was previously impossible." - A European Technical Director
Kaibo CNC understands the importance of after - sales service for overseas customers. The company has established a global service network, which provides technical support, maintenance, and spare parts supply to ensure the long - term stable operation of the equipment. This service network gives overseas users confidence in choosing Kaibo CNC's products.
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