Graphite material machining presents unique challenges, with high demands on equipment stability and precision. Selecting the right equipment is crucial for achieving efficient and high - quality production. When choosing a machining center for graphite materials, several key indicators should be considered.
Firstly, the control system is of utmost importance. The FH1890L vertical machining center from Kaibo CNC is equipped with the Mitsubishi CNC system. This system offers precise control and stable operation, ensuring the accuracy of machining processes. According to industry data, a reliable CNC system can reduce the error rate in machining by up to 30%, significantly improving product quality.
One of the standout features of the FH1890L is its diverse spindle configurations, including right - angle heads and universal heads. These configurations are designed to meet the machining needs of complex structures with multiple angles.
For example, in the machining of components with complex geometries, the right - angle head can easily access hard - to - reach areas, enabling efficient machining from different directions. The universal head, on the other hand, provides even greater flexibility, allowing for machining at various angles. In a real - world case, a company that used the FH1890L with these spindle configurations reported a 40% reduction in the time required to machine complex parts, thanks to the ability to perform multi - angle machining in a single setup.
The Mitsubishi CNC system in the FH1890L also ensures smooth and precise switching between different spindle modules. The control logic of the system is designed to optimize the switching process, maintaining high accuracy and stability.
When switching from a rough - machining spindle module to a finishing - machining module, the system can quickly adjust the parameters, such as feed rate and cutting speed, to ensure seamless transitions. This not only improves the efficiency of the machining process but also guarantees the quality of the final product. In tests, the spindle module switching accuracy was within ±0.01mm, which is a critical factor in high - precision graphite machining.
The FH1890L features a large - stroke and high - cutting - rate design, which brings significant benefits in both rough milling and finishing operations. In the rough - milling stage, the high cutting rate allows for rapid material removal, reducing the machining time. For instance, with a high - cutting - rate parameter, the rough - milling time for a large - scale graphite workpiece can be reduced by up to 35%.
In the finishing stage, the large stroke ensures that the machining can cover a larger area without the need for frequent re - positioning, improving the surface finish quality. Case data shows that in finishing operations, the surface roughness of the machined parts can be reduced by up to 20% compared to traditional machining methods.
To help technicians at different levels, we provide practical operation guides and process optimization suggestions. For novice operators, we offer step - by - step instructions on how to operate the machine, including basic functions such as power - on, tool installation, and program loading.
For experienced technicians, we provide in - depth process optimization strategies, such as how to adjust the cutting parameters according to different workpiece materials and geometries. By following these guides, companies can reduce the scrap rate by up to 25% and improve overall production efficiency.
The FH1890L vertical machining center offers a comprehensive solution for graphite material machining, with its advanced features and proven performance. If you are a technical leader or an operator in the graphite machining industry, and you want to improve your machining flexibility and product quality, we invite you to learn more about Kaibo CNC's advanced vertical machining centers. Click here to explore Kaibo CNC solutions and take your graphite machining to the next level.
